my cover got cracked and broken. Here are some instances in which you can use the product: This unit can help off-road enthusiasts recover their own vehicle if stuck in a situation. Is there a replacement spool drum? Using genuine Badland winch replacement parts helps to ensure the continuous quality and reliability of your badland winch. This will ensure that the safety of the winch is maintained. Keeping a constant focus is more critical. As a result, if you are racing off-road, going to an off-road racing event, or just simply driving there for fun, having this unit can be immensely useful. The handlebar switch, for instance, only reached about halfway back to the rear, and the yellow and blue cables were close to 2 feet too short to reach the battery box! Attach the Circuit Breaker to the Positive Terminal on the battery. Extend the Wire Rope to its full length, noting how the existing Wire Rope is connected to the inside of the drum. Move the Clutch Handle to the Engaged position. Thanks Clarence. Align the winch perpendicular to center line of the vehicle at the desired location, and mark the locations of the winch base holes. Even after paying heavily, most customers are often disappointed and later furious at the poor customer care. 12,000 lb ZXR Badland Winch Wiring Instructions FSRD 12.8K subscribers Subscribe 495 61K views 2 years ago Here is an instructional video on how top wire up a 12,000 lb ZXR Badland. Spooler would not engage after that it was just in free spool mode. 2013 200 Series LC, 2013 Porsche Cayenne 6spd stick ,1985 FJ-60 (sold) ,1977 FJ-40 (sold) , 2005 Ural Gear Up (sold), www.badlandsexpeditions.wordpress.com. Remove the top cover of the Solenoid Box to drill holes for mounting screws. The ZXR 12000 Lb winch is IP66-rated waterproof. The items listed here are very good items. Do not operate the winch at extreme angles. Just imagine how good quality their products are if the military uses them. It has a powder coated finish in a semi-gloss black color. Compare our price of $349.97 to SMITTYBILT at $599.99 (model number: 97612). The Badland ZXR 12000 lb winch has 3 stages planetary gear system, The three-stage gear is obtained by increasing the length of the ring gear and adding another planet stage, that offers a high axial and radial capacity. Thanks for your help. Therefore, winch has an exceptional load limit of 12000 pounds. Attach the circuit breaker to the batterys positive side and then route the red wire from the circuit breaker to the solenoid box. However, they dont have as operation that is as wide or as big as other major winch names. The only key issue here is that the other person's vehicle should not weigh more than the winch's load capacity of 12000 lb. Required fields are marked *. The next item on the list is a hawse fairlead. The relay clicks when the out switch is Activated. Refer to instructions for tensioning the wire rope under "Preparing the Wire Rope". Keep clear of wire rope, hook, and load while winching. Always wear good heavy-duty leather gloves when working the winch. Winch motor will be hot during and after use. They are designed and branded by Harbor Freight as Badland ZXR winches. It has an almost unbreakable design, which makes it low maintenance and easy to use as well. To take advantage of this warranty, the product or part must be returned to us with transportation charges prepaid. As a result, it's safe. Tighten all power cable hardware to 20 in. It has a listed breaking force of 4600 lbs but is recommended for use in ATVs and UTVs. View Available Parts. Theyre independent, uncut and unsponsored. Im looking for a drum assembly for a Badland 2500 lb winch. I have an old Badland ATV/UTV 3000 lb winch. We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential damages arising from the use of our product. Winch Cover: 5. Other features, such as its waterproof nature and a series-wound motor that remain cool after extensive use, are remarkable. But some consumers actually reported that it exceeded that weight. Badland ZXR 12000 Winch Installation & Instructions Manual: Download. Attach the corresponding wires for connecting the remote and handlebar control from the solenoid. It comes with a clevis hook. If you are looking at how to wire a badland ZXR 9000 winch? Wear heavy-duty work gloves when handling the wire rope. Fingers may be caught and get pulled into fairlead or drum. I have a 2000 winch and use it to load my golf cart on the trailer. It did work but eventually my OCD kicked in and the thought of that wired remote sitting in the box unused got to me and I decided to go ahead and rip everything out and install the Badlands wiring and cables, but to my dismay they were all too short! The winch rope smoothly glides over the aluminum. Hawse fairleads are used in conjunction with a synthetic winch line. Handlebar Control Switch: 3. Lift the Socket Cover exposing the electrical switch connector. To order your replacement parts, here's what we need to happen: Send an email to parts@badlandspacks.com a. No hardware to mount or connect the electrical components. Affiliate. There are two black wires and two red wires that come out of the winch. Keep children and bystanders away while operating. It locks the wire in its place. The winch still runs. Electrical winches can perform at their maximum potential for a limited amount of time. I started Winch Central because I've seen some nasty accidents due to crappy rigging or poor practice. Where can I order\purchase these items? Wired Remote: 5. One such feature is that it can pull or tow for a very long time without getting hot and burning out. The company offers a 65-feet long cable with this product. The wireless remote is good for convenience and safety, but during any unforeseen circumstances like the wireless remote stops working or a battery dies, having a wired remote would be a much-needed backup. Best for winches ranging from 9,000 lbs to 14,500 lbs, 3/8, 100 Feet Winch Cable Line With Hook and Sleeve Protection , 3/8, 85 Feet Synthetic Winch Rope With Protective Sleeve, 3/16, 50 Feet Synthetic Winch Rope With Protective Sleeve . A moment of inattention while operating winches may result in serious personal injury. Attach the black Battery Cable directly to the negative terminal of the battery. The coiled design also increases its durability and evenly distributes the load over every strand of the cable. Tighten fasteners to the listed torque values. Handlebar switch is convenient to control the winch with just a thumb operation. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. The mounting plate must be rated to at least the Winch's capacity. Due to continuing improvements, actual product may differ slightly from the product described herein. Refer to Relocating the Control Box on page 8. The robust cable rope, high power motor, and the strong build are made for emergencies in all kinds of settings. Overall, its features and build quality make it worth it for people who have heavy-duty trailers, RVs, and other such vehicles. Install the winch using hardware specified on the specification chart. 3491 Mission Oaks Blvd. Your email address will not be published. Do not slide wire rope through hands, even with gloves on. Badland 63770 ZXR 12000 lb. Replacement Parts in Stock. This helix gives rise to the composite rope. We have included manuals for all the Badland winch, which holds all necessary instructions to wire up the solenoid, remote, and winch. A kink permanently weakens the wire rope, even after it is straightened out; kinked wire rope can fail suddenly and must not be used. Use a winch cover that can protect from sun damage. Hundreds of different brands use the same parts. Only connect to a clean, corrosion free battery. 70 series PTO winch + Aisin1000 elec winch - what are they worth. The Badland ZXR 12000 lb winch comes with a powerful 6 HP motor, and a series wound motor that remains cool during prolonged use to handle heavy loads. To use the wired remote, attach the remote cable to the remote socket on the control box. Click the green button to print the entire article.To print the original version of the document - click the blue one. lb. COMES WITH EVERYTHING TO MOUNT TO YOUR TRUCK OR SUV. To mount it, place it on the platform, and line up all the platform's spaces and the winch base for the bolts. Badland 63769 ZXR 9000 lb. Your email address will not be published. When it is safe to do so, use the power switch on the Pendant Controller to retract the wire rope, and winch the as desired. In this guide, we will examine a few winch parts that you can use with the Badland 2500 lb winch. A simple plug and play-action provide ease of winching in and out with a push of a button. Press the remote ON switch until the blue light blinks. Distractions can cause you to lose control. Badland does not have a very wide variety of products as Warn or Smittybilt. Winch Motor: 2. i bought a 12000 lb badland winch item # 60813 and i am looking for parts for it before so i can get prices as i tear it down, Need help finding and buying parts for a 12,000 pound Badland winch, Inside the drum., brake system broke apart. We guarantee this product to be free from defects in materials and workmanship 90 days from the date of purchase. Do not try to guide wire rope. Heavy vehicles such as trucks can easily handle this much weight. These include: IP66 Rated Weatherproof Has anyone else been successful in finding replacement parts ? If our inspection verifies the defect, we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. Will any of the new electronic accessories work on this winch, since you no longer list a 3,000 lb winch. Wireless Winch Remote Control Badland Winches In-out Switch Easy Fabricate Other $69.99 Works With 6000 Lb, 9000 Lb And 12000 Lb. I just bought another Bad Lands 2500 and replaced it on my Polaris. This device is also built to withstand high amounts of water without the danger of any short-circuit. It is perfect for the Badland 2500 lb winch. 2500 lb or 3500 lb? Its tools are made at Calabasas, California, but the Badland winches are manufactured in China. It offers a high-quality cable rope that is made with aircraft-grade materials. Connect the black cable from the batterys negative side to the winch. if abnormal noise or vibration occurs, have the problem corrected before further use. Looking to purchase motor brushes and brush retainer springs for 1500 lb. Take extra caution in every winching situation. The controller box for my ATV harbor Freight winch got smashed. Winch Central is reader-supported. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); I need the plug in , on side of box. See Figure H. Place a heavy rag or carpet (sold separately) over the wire rope span, 6 feet from the hook to help absorb the force released if the wire rope breaks. It works with most trucks and SUVs, if the vehicle manufacturer specifies compatibility. The two black wires are on the far right and far left of the red wires. 100 Amp Bussmann CB185-100 Type III Circuit Breaker, 150 Amp & 200 Amp T Tocas Circuit Breaker, 250 Amp & 300 Amp from Anjoshi Circuit Breaker. Replace your stock solenoids with much more durable, compact, waterproof, and dust resistant solenoid. The instructions that follow are basic guidelines only and cannot cover all situations encountered during use. For California consumers: more information about our privacy practices. This does not influence the price or reviews. Lubricate the wire rope occasionally with a light oil. Failure to follow all instructions may result in fire, serious injury and/or DEATH. Battery weak, recharge. Note: Check compatibility with your vehicle before purchasing. Insert Switch Assembly all the way into connector. With every winching circumstance, theres a risk of potential injury. I need cable information to replace csble . Mike El Paso, TX, TLCA 8009. Follow the instructions thoroughly for making your winch install as easy as possible. Otherwise, wire rope may bind during operation. Keep your winches running efficiently and make them last as long as possible by getting precisely the parts you need. Do not continue use of the winch until the battery is completely run down. But this is a constant danger for all off-road drivers out there. Before installation confirm that area is clear of fuel lines, brake lines, electrical wires, gas tanks or any other component which could be damaged during drilling. or Less ATV/UTV Winches, Winch Solenoid Relay Contactor, 12V ATV UTV Winch Contactor Solenoid Relay for 1500-5000lb Winches B180913, QWORK 12V - Recovery Wireless Winch, 2 Remote Control Kit, BIGTUR 500A 12V Winch Relay Solenoid Replacement Contactor for 8000-15000lb ATV UTV Truck 4WD 4x4 Winch, 12V Winch Corded Hand Controller Remote Control Kit for ATV UTV Winch, QWORK 12V 250A Winch Solenoid Relay Contactor for AUT UTV 3000-5000lbs Winch, AUTOBOTS Upgrade Heavy Duty Winch Hook Forged Steel 3/8" Grade 70 Safety Latch Winch Cable Hook Stopper & Clevis Slip Winch Hook Sets, Max 35,000 lbs,Black, Fulfill the pursuits of today's off-roaders, Get equipped and rediscover the fun of off-road, All customers get FREE Shipping on orders over $25 shipped by Amazon. The battery may be drained if you use the winch while the engine is not running. Here are a few that are very helpful. Regarding the condition, we have added all the Badland winch wiring diagrams for the models of 2500, ZXR 2500, 3500, ZXR 5000, ZXR 9500, ZXR 12000, APEX 12000, and 18000 lb winches from Harbor Freight. More Buying Choices $424.99 (5 new offers) Barricade 12,000 lb. Winchreview.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. But it is super strong. 3 Important Parts of A Winch (You Should Know), Winch Fairleads: Roller Fairleads vs Hawse Fairleads, Mile Marker 19-52316-50 Synthetic Rope (B003F03OG), Poison Spyder 45-45-010 Aluminum Hawse Winch Fairlead (B00KDO3P5A), Very easy to install and comes with installation hardware. Could you tell me where to locate info for this part and price. Here are some of the top eye-catching pros of this product. Thank You Will the new electronics parts that are available work on this winch? Email our technical support at: productsupport@harborfreight.com. If you are looking at how to wire a badland 2500 pound winch? For using wireless remote, attach the remote controller switch to the solenoid. Shop products from small business brands sold in Amazons store. This can cause damage to the object being pulled, and kink or fray the wire rope. thanks, Ive been trying to find the top for apex going on a year now spends hundreds of dollars on something and then cant get parts .. nice. ORCISH Winch Solenoid Relay 12V 500A for 8000-15000lb ATV UTV Truck Winch Replacement. do NOT contact me with unsolicited services or offers How to Install a Badland ZXR 12000 Lb. You should keep in mind the following points before buying this product. Keep this manual for the safety warnings and precautions, assembly, operating, inspection, maintenance and cleaning procedures. remote control cable directly to the remote socket on the solenoid box. Mounting your winch in a wrong way can damage it; install your mounting bracket according to your vehicles specifications and winching activity. Different features have been incorporated in it, which were previously not available in any model. Wear ANSI-approved safety goggles and heavy-duty leather work gloves during operation. Extra Rope or Wire: 4. Required fields are marked *. Note: Some parts are listed and shown for illustration purposes only, and are not available individually as replacement parts. The company focuses on the customer experience that this product provides. The far-left black wire is connected to the only remaining terminal at the top-backside of the motor. You must log in or register to reply here. I have an old 3000 lb ATV/UTV Badland Winch with all of the electronics non-functional from getting water contaminated. This makes it ideal for outdoor use, especially in humid and rainy climates. Do not route the cables through a driveshaft, fuel line, or any other place where heat can damage the wiring. It reduces load on the winch in two ways: It utilizes the lower layers of wire rope that have higher capacity, and. It is too late to reverse the damage at this point, the wire rope must be discarded. Retails for 350 dollars plus tax. do you have a replacement motor for 3500lb winch sku68145? Badland ZXR 2500 12 Volt Winch With Remotes For ATV Etc. If not available , then a new controller from another winch could work. To pull out the wire rope, move the Clutch Handle to the Released position, shown in Figure F, slide the loop of the Hook Strap over the hook, then pull on the Hook Strap to pull out the wire rope. I could try using a controller from another brand. One possible reason for this could be the exceptional amount of weight the device has to carry. This occurs due to the wired solenoid that gradually heats as the current flows through it. A dead tree is not capable of withstanding that much weight and has weaker roots. Benefits for Using Badland Winches Variety of Winches To operate the winch, connect the extending red wire to an ignition circuit to prevent accidental starting or attach the ignition wire to the positive battery terminal. Badland Winches ATV/Utility Winch Mounting Plate, Badland (Badlands) Remote Control Switch for Winches 5 prong, Torkettle Winch Solenoid Relay Control contactor Box for 8000-17000lbs Electric ATV UTV Winch 12V, OFF ROAD BOAR 3000-lb. The warnings and precautions discussed in this manual cannot cover all possible conditions and situations that may occur. Get yourself a circuit breaker that is waterproof, resettable, and will allow you to draw current at full load. From the solenoid, attach the black battery cable directly to the negative terminal of the battery. Your email address will not be published. Test Electric Winch for proper operation. Even though it has been pulled straight, some wires in the wire rope are stretched, and others are severely bent, if not broken. Failure to carefully observe duty cycle limitations can easily over-stress a Winch contributing to premature Winch failure. It is permanently damaged and must not be used. Handlebar switch would be helpful in case of failure with wireless remote control. Badland Winch Parts, Replacements & Accessories. Avoid damage to the Winch by not winching for more than the prescribed duty cycle time. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of purchase if product has no number). If you are going to go cheap and Chinese consider running a Smittybilt winch. This is especially important before rigging, installing, free spooling, or servicing. Write the product's serial number in the back of the manual near the assembly diagram (or month and year of . C $162.48 or Best Offer Calculate Shipping 26d 22h left (18/7, 9:49) From United States 12V Winch Rocker Thumb Switch w/ Mounting Bracket - Handle Bar Control Switch Fits All WARN, VIPER, RUNZA, VENOM, EAGLE,CHAMPION, Etc C $23.38 Buy It Now +C $55.70 shipping 341 Sold Do not use thinner/longer cables or link multiple cables together. PO Box 6009 Camarillo, CA 93011 1-888-866-5797. IP 66 Weather Resistant, Auto-winch designed to recover any stuck vehicle, Comes with an automatic load-holding brake for increased safety. One safety feature in this machine includes the automatic load brake. Control Box /Solenoid Box: Accessories For Badland Winches: 1. Mounting the Winch. This wire rope is kinked. Has anyone else been successful in finding replacement parts ? According to the diagram below, attach the cables from the solenoid to the battery and connect the yellow/blue cables to the winchs respective terminals. Do you have the socket on the Badlands 1200 winch control box that the remote winch cable plugs into? It can heat up after excessive use. Always wear, Badland APEX 12000 Wired Remote Wiring Diagram, Badland APEX 12000 Wireless Winch Remote Control Wiring Diagram, To use the wired remote control, attach the. Industrial/Tow Truck Electric Winch Owner's Manual However, with this unit's built-in safety features, it's a lot easier. Do not use a dirty or corroded battery. Repair or replace solenoid. I haven't been planning on getting a winch in the near future, but the price is intriguing. The unstretched wires will take more load and can fail suddenly before the rope reaches its capacity. It is affordable yet features extreme power and efficient, advanced design. This route must be secure, out of the way of moving parts, road debris, or any possibility of being damaged by operation or maintenance of the vehicle. Tap solenoid to loosen contacts. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS. I understand the alligator, are you looking for a controller box or a controller box? Im looking for a drum assembly for a Badland 2500 lb winch. In case you want to use a wireless option, connect your wireless controller box that comes with your winch to the solenoid box. Please familiarize yourself with the part operation before using it. Indicates a hazardous situation which, if not avoided, will result in death or serious injury. Use the included brackets (attached to the bottom of the Solenoid Box) to mount the solenoid assembly to the tie bars of the winch. The drum or spindle broke on the side closest to the motor. Some people are too busy knowing it all to ever learn anything. Wear restrictive hair covering to contain long hair. These carry important safety information. This step is necessary to ensure your safety while using the unit. Far-right black wire needs to be connected to the yellow terminal on the motor that is on the front side of the winch. Off-Road Vehicle Winch with Automatic Load-Holding Brake Check latest price Main Features Supports up to 12,000 pounds Automatic Load-Holding Brake 00 horsepower The three-stage planetary gear system 5% duty cycle rating Fairlead Roller with nylon bushings Automatic load-holding brake In-Line circuit breaker Allow to drain and dry. then wait about a month or so for them to get in, they come all the way from Chinese town. We may earn a small commission from affiliate links and paid advertisements. Weighing at around 90 pounds, this winch is excellent for heavy-duty use. When using a wired remote control, switch off the wireless receiver switch. We have invested millions of dollars in our own test labs and factories, so our tools will go toe-to-toe with the top professional brands. This does not mean that it is necessarily a Badland 2500 winch part, but it is a very viable replacement. Test winch function and drum rotation direction by pressing the rocker switch on the pendant controller. Do you know where I can purchase one? However, the brand does not provide winch accessories as widely as other winch brands do.
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